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Hard on hard and ceramic bearings

Ceramic-on-ceramic and metal-on-metal bearings with their theoretical benefits

23 questions 5 source pages 1 images

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23 questions
Q1What does an SN curve show?▸
  • Number of cycles leading to fracture at a specific stress
  • Describes fatigue failure from finite-life to infinite-life fatigue
Q2What is fatigue failure?▸
  • Failure due to repetitive loading at a stress less than UTS
  • Plotted on the SN curve
Q3What is the endurance limit?▸
  • Stress at which a material can withstand 10 million cycles without fatigue failure
  • Divides finite-life from infinite-life fatigue
Q4What is fatigue strength/limit?▸
  • Stress at which fracture occurs after a specified number of loading cycles
  • Also called the fatigue limit
Q5What fracture and fatigue types are described on the SN curve?▸
  • Brittle fracture
  • Fatigue fracture
  • Creep fracture
  • Low cycle fatigue and high cycle fatigue
Q6What are the theoretical benefits of an all-poly tibial component?▸
  • More even distribution of weight bearing stresses
  • Same amount of tibial resection allows a thicker PE
  • Reduction in potential polyethylene deformity caused by creep
  • Less tibial bone resection - large metaphyseal area to share stresses
Q7What is the evidence for all-poly versus metal-backed tibial components?▸
  • KSSTA 2017 Longo systematic review
  • No significant difference in outcome scores
  • High revision and complication rates in all poly
Q8What are the benefits of a zirconium oxide ceramic-coated femoral component?▸
  • Zirconium oxide ceramic coating on a zirconium metal alloy component
  • More scratch resistant
  • Less wear debris production
  • Safe in nickel sensitivity
Q9How is the zirconium oxide ceramic coating manufactured?▸
  • Zirconium alloy heated in air
  • Oxygen diffuses into the alloy
  • The surface transforms into ceramic
Q10Describe the X-ray findings in this ceramic-on-ceramic THR.▸
  • Cementless THR with ceramic head and ceramic liner
  • Liner is improperly seated
  • Edge loading between liner and metal back increases the chance of catastrophic failure
Q11In an asymptomatic patient with an improperly seated ceramic liner, what do you offer and why?▸
  • Offer exchange of the liner even with no symptoms
  • Edge loading between liner and metal back increases the chance of catastrophic failure
Q12What are the advantages of a ceramic-on-ceramic bearing?▸
  • Decreased wear due to surface properties: low surface roughness, wettability (allowing fluid film formation) and hardness
  • Biologically inert - no increase in serum metal ion or local reaction
Q13What are the disadvantages of a ceramic-on-ceramic bearing?▸
  • Brittle with no plastic deformity - edge loading from a malpositioned cup causes catastrophic failure
  • Stiff - catastrophic failure debris causes significant third body wear after revision
  • Squeaking
Q14What ceramic material characteristics reduce the risk of fracture?▸
  • Choose ceramic with smaller grain size and less porosity
  • Choose a later generation of ceramic, e.g. Biolox delta with alumina, zirconia and yttria to prevent zirconia phase transformation
  • Strontia increases toughness
Q15What are the OT precautions in a CoC bearing to prevent fracture?▸
  • Ensure no debris and no protruded screw head - ceramic is sensitive to abrasive wear
  • Accurate positioning of the ceramic liner to prevent edge loading
  • Minimal hammering - brittleness of ceramic can cause catastrophic wear
Q16What are the pros of ceramic-on-ceramic bearings?📷▸
Hard on hard bearing
Hard on hard bearing
  • Tribological properties - hard, wettable, low coefficient of friction
  • Biocompatible and inert
  • No corrosion
Q17What are the cons of ceramic-on-ceramic bearings?▸
  • Not ductile, notch sensitive - fracture leads to difficult revision
  • Squeaking
  • Need metal shell, decrease head size and stability
  • Limited neck length options - limits hip offset and increases impingement
Q18What causes squeaking in ceramic-on-ceramic bearings and who is affected?▸
  • Usually in tall, heavy patients
  • Impingement leading to lever range wear with stripe line formation
  • Poor tension
  • Failed locking mechanism
  • Third body
Q19What are the two wear patterns in ceramic-on-ceramic bearings?▸
  • Polar wear - impingement at end range motion; femoral neck levers out, top of head against acetabular rim
  • Peripheral wear (stripe wear) - microseparation during swing phase, inferior head impingement on rim, heel strike, reduction, superior head impinges
Q20What do the colours pink and orange indicate for ceramic bearings?▸
  • Pink = 4th generation
  • Orange = 3rd generation
Q21What is the problem with zirconia and how is it controlled?▸
  • Zirconia is a metastable ceramic (monoclinic, tetragonal and cubic phases)
  • Temperature, humidity and stress cause tetragonal to monoclinic phase transformation with a volume change
  • Phase transformation toughening resists crack growth, but uncontrolled transformation is disastrous
  • For this reason, yttrium is added to stabilize the tetragonal phase of zirconium
Q22What is phase transformation toughening?▸
  • Stress causes tetragonal to monoclinic transformation with a volume change
  • Generates a compression stress field at the tip of a propagating crack, giving crack growth resistance
  • If improperly controlled, the volumetric transformation has disastrous consequences
Q23How can the fracture rate of ceramic bearings be decreased?▸
  • Alumina with strontium increases toughness (elongated grains act as a barrier to deflect subcritical cracks)
  • Yttrium added for stabilisation
  • Smaller granules by hot isostatic pressing (HIPing)
  • Higher purity and decreased porosity