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Polyethylene wear and wear reduction

Eccentric liner wear, wear debris and methods to reduce bearing wear in arthroplasty

24 questions 4 source pages 2 images

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24 questions
Q1Describe the modes of failure of a bipolar constrained liner.📷▸
Mode of failure of bipolar constrain liner
Mode of failure of bipolar constrain liner
  • Type I: bone/cup interface if cementless, or bone/cement interface if the liner is cemented
  • Type II: disengagement of the liner from the metal cup, or failure at the liner/cement interface if cemented into a well-fixed cup
  • Type III: locking ring failure or dislocation of the bipolar component
  • Type IV: dislocation of the femoral inner head
  • Type V: infection
Q2If the liner is cemented, at which interfaces can failure occur?▸
  • Type I: bone/cement interface (compared with bone/cup interface when cementless)
  • Type II: liner/cement interface if cemented into a well-fixed cup
  • Type II also includes disengagement of the liner from the metal cup
Q3What is wear and what is it proportional to?▸
  • Progressive loss of a bearing substance caused by mechanical or chemical action
  • Proportional to friction and inversely proportional to lubrication
Q4What is McKellop's classification of wear?▸
  • First mode: between the two bearing surfaces intended by the designer
  • Second mode: wear through
  • Third body: cement debris and loose bone
  • Modularity: at the trunnion interface
Q5How can first mode wear be reduced? (volumetric wear = sliding distance x load / hardness)▸
  • Reduce load (weight, activity; increase offset and medialize cup to decrease JRF; correct cup orientation to avoid edge loading)
  • Reduce sliding distance (head size)
  • Increase hardness, reduce roughness, improve PE intrinsic properties (manufacturing, conformity, thickness)
Q6What are the patient, implant and surgeon factors in wear?▸
  • Patient: BMI, activity level
  • Implant: head size, articulation material, PE thickness, PE manufacturing
  • Surgeon: implant position and alignment, soft tissue tension, cup and trunnion locking, cement debris
Q7How can friction be reduced and lubrication improved (lambda ratio)?▸
  • Aim for fluid film lubrication - a thin layer of lubricant separating the bearing surfaces
  • Lambda ratio = fluid film thickness / asperities
  • Increase film thickness: bearing wettability, large head for entrainment velocity (but higher frictional torque = friction x radius), radial clearance 90-200um
  • Decrease asperities: hard material, low coefficient of friction
Q8What is the Stribeck curve used for?▸
  • Sommerfeld parameters: x axis = viscosity x speed / load, y axis = coefficient of friction
  • Shows transition from boundary to mixed to fluid film lubrication
  • Load distribution over the bearing surface also affects film thickness
Q9What is tribology and what is the friction equation?▸
  • Tribology = science dealing with the interaction between surfaces in contact and the consequences of that interaction
  • Friction = load between surfaces x coefficient of friction (F = uL)
  • Friction is independent of surface area and speed
  • Depends on roughness of the two surfaces and the presence of lubrication
Q10What coefficient of friction values are quoted?▸
  • Knee 0.005-0.02
  • Hip 0.01-0.04
  • Metal on PE 0.02
  • Metal on metal 0.8
Q11What is aseptic loosening?📷▸
This is an explanted PE cup with evidence of eccentric wear. It may have been re
This is an explanted PE cup with evidence of eccentric wear. It may have been re
  • Failure of fixation leading to macromotion and micromotion at the implant-bone interface
  • Due to inadequate initial mechanical fixation or biological loss of fixation secondary to particle-induced osteolysis
Q12What is osteolysis?▸
  • A histiocytic response to wear debris
  • Causes bone resorption and resultant implant loosening
Q13What is wear?▸
  • Progressive loss of a bearing substance caused by mechanical or chemical action
Q14What are the mechanisms of wear?▸
  • Abrasive: asperites on the hard bearing carve ridges into the soft bearing (cheese grater effect)
  • Adhesive: opposing asperites of two surfaces bond with each other to form a junction; the junction is held by intermolecular bonds and generates friction. If the bonds are stronger than the cohesive strength of the weaker material, the weaker material is sheared off
  • Fatigue: cyclic loading below the ultimate tensile load but above the endurance limit leads to small cracks in subsurface; propagation leads to delamination of surface
  • Erosive (third body): extraneous material enters the interfacial region
Q15Why might an explanted PE cup show eccentric wear?▸
  • Aseptic loosening
  • Infection
  • Recurrent dislocation
Q16How do stress shielding, osteolysis and infection differ radiologically?▸
  • Stress shielding - round off
  • Osteolysis - punched out
  • Infection - endosteal scalloping + periosteal reaction
Q17What features are seen on an explanted total knee polyethylene liner?▸
  • White bands of subsurface delamination and fatigue cracking
  • Yellowing as a result of oxidation
Q18What are the mechanisms of wear seen in the removed TKR polyethylene liner?▸
  • Burnishing (polishing) - combination of adhesive and abrasive wear, generates submicron particles
  • Scratching - abrasive wear
  • Pitting - fatigue wear from repetitive tensile and compressive surface stresses
  • Third body wear (embedded debris)
  • Creep (surface deformation) - if severe, may indicate severe malalignment
Q19What is wear in the context of TKR?▸
  • Removal of material from two surfaces under load due to the sliding motion between them
  • Proportional to friction and inversely proportional to lubrication
Q20Why is fatigue wear important in TKR?▸
  • TKR is not conforming - point loading and shearing stress in PE
  • Repetitive cycling causes fatigue failure below UTS
  • TKR functions above the endurance limit and below UTS
  • PE mechanical properties/manufacturing matter most (strength, fatigue resistance, vita E, thickness)
Q21How can wear in TKR be reduced?▸
  • First mode: reduce load, restore mechanical alignment to avoid edge loading, soft tissue balancing (coronal and F/E gaps)
  • Implant design: bearing conformity (PS or mobile bearing)
  • Second mode: proper locking mechanism or monobloc tibial component
  • Third body: remove cement debris and loose bone
  • Modularity: tight trunnion fitting, minimal fluid at interfaces
Q22What patient, implant and surgeon factors affect wear in TKR?▸
  • Patient: weight, activity level
  • Implant: conformity, material, PE thickness and manufacturing
  • Surgeon: soft tissue balance, mechanical axis, coupling of PE and modular components, implant position, third bodies
Q23What is the Lambda ratio and what determines the quality of lubrication in TKR?▸
  • Aim for fluid film lubrication - a thin layer of lubricant separating the bearing surfaces
  • Lambda ratio = fluid film thickness / asperities
  • Increase film thickness: bearing wettability, lubricant viscosity, radial clearance (Sommerfeld parameters)
  • Decrease asperities: hard material, low coefficient of friction
Q24What is the evidence for computer navigation and robotic-assisted TKR?▸
  • Navigation: most mid/long-term studies show no substantial functional benefit
  • Recent Aus JR: small advantage, especially in younger patients - small reduction in revision for loosening
  • Robotics (BJJ 2018 Kayani): less pain, improved early functional recovery, reduced time to discharge